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Our Past Custom Animation Projects
SEYMOUR TRI-21
The SEYMOUR TRI-21 is a robotic semi-autonomous machine, which assembles microneedles used in ocular surgery 400% faster than previously. Designed for tight spaces in a cleanroom, and featuring three Meca500 six-axis robotic arms, it can insert 25 mm long rods into a hollow cylinder with only 60 micrometers of clearance.
FlexSEY Micro-Rod Inserter
The precision loader system developed for a biomedical device manufacturer significantly enhanced production efficiency by automating the handling of small parts with micron-level accuracy. This solution replaced outdated machinery, virtually eliminated downtime due to manual errors, and streamlined their manufacturing process.
FlexSEY Maglev Thermo Seal
The deployment of this system illustrates a practical application of combining modular design with precision robotics and data-driven insights to meet high-quality manufacturing requirements. We encourage dialogue with professionals seeking to leverage such technologies to improve manufacturing outcomes.
Micro-Screw Feed, Fasten and Dispence
Micro screw feeding and fastening is a critical process in many industries, from electronics to automotive. Ensuring that screws are accurately fed, fastened, and torqued is essential for product quality and reliability. In this article, we will discuss a small screw feeding and fastening system that incorporates dispensing Loctite, inspecting the thread count, and validating torque using a double redundancy system. Additionally, we will explore how to collect and analyze data to establish baseline trends and identify potential issues.
Fuzion Pin-Flip Feeder
The feeder is integrated with a user-friendly HMI to allow for remote control and monitoring. The HMI provides a clear and intuitive interface for operators to monitor and control the feeder, displaying real-time data on screw feed rate, vibration levels, and sensor readings. Remote access capabilities can be implemented to allow for remote troubleshooting and maintenance, reducing downtime and increasing productivity.
Uflex Micro-Screw Feeder
Handling screws with pre-applied Loctite requires specialized components. To prevent adhesion, the rail can be coated with a non-stick material. Additionally, the rail and escapement must exert sufficient force to securely hold the screw without damaging it or causing the Loctite to spread.
Uflex Micro-Barrel Feeder
A precisely machined, low-friction feeding rail is installed on a vibration-isolated platform. This platform is equipped with a tuned mass damper, a mechanical device designed to absorb vibrational energy at a specific frequency. By carefully tuning the mass and stiffness of the damper, it effectively mitigates vibrations transmitted from the baseplate to the feeding rail. This ensures smooth and reliable screw transport, even in environments with significant vibration.
SmartSEY™ 3D Vision: Micron-Level Robotic Assembly
In medical device manufacturing, "close enough" is a catastrophic failure. This automated cell demonstrates a true closed-loop micro-assembly process driven by SmartSEY™ 3D Vision. Operating a 6-axis Mecademic industrial arm, the system performs a strict pre-action feature validation (verifying needle straightness and wire angularity) before executing the assembly. By generating real-time, sub-micron spatial coordinates, the SmartSEY brain guides the arm to a flawless insertion, followed by a final Z-height validation scan for 100% traceability.
SmartSEY™ 3D Vision: Dynamic Cobot Epoxy Dispensing
Standard robotics fail when parts aren't perfectly uniform. For this complex dispensing application, we integrated our proprietary SmartSEY™ 3D Vision Architecture with a 7-axis Kassow collaborative robot. The SmartSEY brain scans the component for defects, imports CAD splines to dynamically calculate spatial offsets, and guides the cobot through a flawless, 6-DoF (X, Y, Z, Roll, Pitch, Yaw) epoxy application. The system finishes with a post-dispense volumetric 3D scan to verify fluid floor height, guaranteeing a milliliter-perfect, zero-defect result.
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Experience today the SAT difference – where cutting-edge technology meets unparalleled project management expertise and the speed and flexibility of in-house vertical integration, supported by a team of dedicated professionals at every stage.