_edited.png)
Precision Automation for Electrical Assembly: Ensuring Accuracy and Reliability in Electronics Manufacturing
At SEYMOUR Advanced Technologies (SAT), we excel in automating the assembly of small, intricate components for the electrical assembly industry, ensuring accuracy with feedback verification and camera inspection. We provide specialized custom automation services for aerospace and defense applications, ensuring the fast delivery of robust, fail-proof systems. Our precision-driven process includes advanced inspection techniques to meet the industry’s highest standards for reliability and performance.
Solutions Tailored for Electrical Device Assembly
Our team excels in automating the assembly of small, intricate components, ensuring accuracy with feedback verification and camera inspection. Our specialization lies in assembling very small components that demand precision and feedback verification, utilizing advanced techniques like force and pneumatic feedback, along with camera inspections and vision orientation.
Enhance Accuracy and Speed:
Our advanced robotics are used for high-precision component placement on PCBs and for robotic soldering and welding, ensuring consistent, high-quality joints crucial for the integrity of electronic devices
Precision Electronics Testing & Calibration
Automation uses robotic systems to perform functional tests, ensuring all products perform to their designed specifications
Prototyping and In-House Manufacturing
We have a range of rapid prototype machines, including plastic and metal printers for additive manufacturing, a vertical mill, a lathe, and more. This in-house capability extends to areas like project management, design, manufacturing, testing, and production.
Ensure Quality:
Automated Optical Inspection (AOI) for PCBs employs sophisticated imaging systems to inspect electronic boards for defects, which is vital in maintaining high-quality standards in electronics manufacturing.
Electrical Device Assembly:
Featured Automation Applications
Uflex Brass Barrel Micro-Feeder:
Our innovative feeder is built for efficiency and control, featuring an intuitive HMI interface that puts you in command. Easily adjust settings, monitor count, keep track of low bin levels, and receive timely warnings, all from a centralized control panel.
Fuzion Tuned-Mass Brass Pin Dockable Vibratory Rail Feeder:
It delivers a single brass pin to a precise vertical position every second, featuring a tuned mass vibratory rail for superior vibration attenuation. Watch it in action as it seamlessly integrates into a production line! This video showcases the feeder's speed, accuracy, and reliability.
Micro-screw Feed, Fasten, Dispence and Inspection
Micro screw feeding and fastening is a critical process in many industries, from electronics to automotive. Ensuring that screws are accurately fed, fastened, and torqued is essential for product quality and reliability.
The SAT Advantage:
Precision and Speed, Built In-House
Our unique vertically integrated manufacturing capabilities provide a significant advantage for our Electrical Assembly clients. By controlling the entire production process in-house, from design to manufacturing and testing, we can:
• Accelerate Project Timelines: Get critical components and functional prototypes faster, speeding up your development cycles.
• Ensure Uncompromising Quality: Maintain rigorous quality control throughout every stage of the project.
• Facilitate Rapid Iteration: Quickly adapt designs and implement changes based on testing and feedback
Electronics Automation & Assembly Applications
A few examples of manufacturing processes that we've automated
01
High-Precision Component Placement
High-Precision Component Placement systems use advanced robotics to accurately place and solder minute components onto PCBs. This automation is crucial for the mass production of electronic devices, ensuring each circuit board meets the exacting specifications required for functionality and reliability.
02
Automated Optical Inspection for PCBs
Automated Optical Inspection (AOI) for PCBs employs sophisticated imaging systems to inspect electronic boards for defects. This process detects issues like missing components, misalignment, and soldering faults, which is vital in maintaining high-quality standards in electronics manufacturing.
03
Robotic Soldering and Welding
Robotic Soldering and Welding automation provides consistent, high-quality joints crucial for the integrity of electronic devices. These systems can perform delicate soldering tasks on intricate circuit boards with a level of precision and speed unattainable by manual processes.
04
Precision Electronics Testing & Calibration
Precision Electronics Testing and Calibration automation uses robotic systems to perform functional tests on electronic components and devices. This ensures that all products perform to their designed specifications before being shipped to customers, enhancing reliability and trust in the manufactured electronics.
05
Enhance PCB Quality with Advanced 3D Vision Inspection
06
Drive Continuous Improvement with Data Logging and Trend Analysis in Electrical Assembly
Ensure the highest quality standards in your electrical assemblies with our cutting-edge 3D vision inspection systems. Leveraging technologies like 3D machine vision and 3D vision cameras, our automated inspection solutions go beyond traditional methods to provide a comprehensive analysis of your printed circuit boards (PCBs).
Gain valuable insights into your electrical assembly processes through our customized automation solutions that include data logging and trend analysis.Our systems are designed to capture critical data throughout the manufacturing process, allowing for a comprehensive understanding of your production line.
%20(1)_edited.png)
After-Sales Support:
Ensuring Operational Continuity
SEYMOUR Advanced Technology delivers reliable automated solutions for electronics device assembly, supported by fast after-sales service. Our on-site support across the US Southeast responds quickly to minimize downtime, with our team reachable within a day. For immediate concerns, our remote support system swiftly diagnoses and resolves issues, leveraging advanced monitoring tailored to electronics manufacturing, ensuring your operations remain uninterrupted and productive.
Contact Team SEYMOUR
Experience today the SAT difference – where cutting-edge technology meets unparalleled project management expertise and the speed and flexibility of in-house vertical integration, supported by a team of dedicated professionals at every stage. Get in touch today to learn how SEYMOUR Advanced Technologies can provide a custom automation solution that meets your stringent requirements for accuracy and reliability in Electrical Device Assembly.